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HV COIL WINDING MACHINES

Automatic HV Coil Winding Machine

Automatic HV Coil Winding Machine (with Graded Layer Insulation Winding)

Particulars
Model : GLI-600
Model : GLI-800
Model :GLI-1000
Coil Diameter
600 mm (max.)
800 mm (max.)
800 mm (max.)
Coil Length (winding)
600 mm (max.)
800 mm (max.)
1000 mm (max.)
Coil Weight
400 Kgs. (max.)
500 Kgs. (max.)
600 Kgs. (max.)
Conductor (Cu)
0.8 mm to 3.2 mm dia.
0.8 mm to 3.5 mm dia.
0.8 mm to 3.5 mm dia.
Conductor (Al)
1 mm to 4 mm dia.
1 mm to 4 mm dia.
1 mm to 4 mm dia.
Rectangular Conductor (Cu / Al)
30 Sq. mm.
50 Sq. mm.
70 Sq. mm.

Automatic H.V. Coil Winding Machine-Model: Smart Winder GLI-600,GLI 800,GLI 1000, is designed for winding Distribution Transformers (Graded Layer Insulation method). Insulation layers built in a graded profile with thickness varying in proportion to the voltage differential .Winding of conductors along with feeding of interlayer insulation and edge strips without any manual intervention High performance Electronic Control System built from World Standard components ensures high reliability & world-wide service. High precision closed-loop servo tension controller for conductor and insulation strips User-friendly programming and touch screen based operations. Robust welded steel structure, accurately machined and finished for mounting of various parts ensures perfect alignment of sub-assemblies..

Optional Accessories

  • Winding mandrel

  • Unload assist

  • Wire flattening unit

  • Strip De Reeler

  • Axial movement for second paper

  • Third paper spool


Semi automatic H.V. Coil Winding Machine

Semi Automatic HV Coil Winding Machine

Particulars
Model : HV 400
Model : HV 600
Model : HV 800
Coil Diameter
400mm
550mm
650mm
Coil length
550mm (max.)
600mm (max.)
850mm (max.)
Swing Dia.
450mm (max.)
600mm (max.)
700mm (max.)
Coil Weight
50 Kgs. (max.)
300 Kgs. (max.)
500 Kgs. (max.)
Wire size
Enamelled Cu Wire:
Enamelled Al Wire :

1.8mm (max.)
2.5mm (max.)

0.5 to 3mm
1.5 to 3.5mm

0.5 to 3.5mm
1.5 to 4.25mm
Rectangular conductor - Cu / Al
-
30 Sq. mm
70 Sq. mm
Machine Weight
750 Kgs Approx.
1000 Kgs Approx.
1200 Kgs Approx.

LV FOIL WINDING MACHINES

Semi Automatic Foil Winding Machine

Semi Automatic Foil Winding Machine (LV Coils)

Particulars
Model : FLV - 800
Model : FLV - 1000
Coil Diameter
350 – 450mm
350 – 450mm
Insulation De-reeler
Number of Spools
2
2
Width
850mm (max.)
1050mm (max.)
Thickness
0.12 – 0.18mm
0.12 – 0.18mm
Foil Un-winder
Number of Spools
1 or 2
1 or 2
Width
320 - 800mm
320 - 1000mm
Thickness
0.4 – 2mm
0.4 – 2mm
General Specifications
Welding Gun Movement
Motorised
Motorised
Type of Welding
TIG Welding / Cold press
TIG Welding / Cold press

LV Foil Winding Machine

Semi Automatic foil Winding Machine-Model:Is designed to wind a wide variety of FLV Coils for Transformers using copper or aluminium foils. This machine is capable of winding large foil cross sections with high winding tensions and is designed to wind round & oval shaped coils. The machine has an advanced, high efficiency, TIG welding unit which welds the bus bar / lead -out to the foil.

The machine frame is robustly built steel structure, capable of supporting the other functional units & providing a strong frame to withstand the large forces generated during the winding of the coils

The winding core / mandrel is suitably supported by a telescopic tailstock with a live centre, mounted onto a swing-out frame to facilitate easy loading and unloading

Optional Accessories

  • Automatic foil cut

  • Auto edge alignment

  • Insulation paper trimming

  • Edge Deburring Unit
Distribution Transformer Winding Machine
Traction Transformer Winding Machine
The machine is designed and equipped to produce high and low voltage coils for power transformers. This machine is built to automate the winding process using either strip or round conductors. It can also carry out layer insulation and end-filling of the coils with minimal operator intervention.
Traction Transformer Winding Machine
General Purpose Transformer Winding Machine
General Purpose Transformer Winding Machine
Semi Automatic Coil Winding Machine
Semi Automatic PT Coil Winding machine
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  Website: www.synthesisindia.com
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