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Accessories

Winding accessories form a crucial part in winding equipment. The quality of winding and productivity of the winding machine depends on the accessories to a large extent. We offer a wide range of accessories, optimized for different winding applications.

Wire Tensioners
In-depth knowledge and understanding of the winding process requirements has led to development of wide range of Wire Tensioning Devices that efficiently combine mechanical and electronic technologies for superior Tension control. Our wire tensioner series consists of mechanical, magnetic and electronic tensioning devices which delivers accurate and consistent wire tension, and therefore ensures better coil formation and improved productivity.

Graduated Tensioner

Precision wire tensioners, with graduated scale give high performance coupled with ease of use. With two separate settings for basic tension & back tension, the response of the tensioners can be fine-tuned. A high precision feed-back mechanism and low inertia moving parts ensure consistency in tensioning. Diamond lapped ceramic wire guides have a very long life and minimizes any possibility of damage to the enamel.

 
WT-130
WT-200
WT1200
Tension Range(grms)
20-30
40-200
100-1200
Wire Size (mm)
0.05 to 0.11
0.07 to 0.15
0.12 to 0.45
 



Permanent Magnet Tensioner

Magnetic tensioners can produce long term and stable tension. Non contact mechanism design provides stable, consistent and precision tension to the wire. These kind of tensioners are suitable for both high and normal speed windings.

PMT-40
PMT-200
Tension Range(grms)
10-40
40-200
Wire Size (mm)
0.036 to 0.072
0.07 to 0.1730
 


Self - Compensating Tensioner (TWT-01)

Self-compensating wire tensioners are suitable for thick wires. Robust construction with twin brake shoes, low inertia moving parts and a feedback mechanism ensure high level of consistency and long operational life.

Tension Range(grms)
1200 - 9500
Wire Size (mm)
0.5 to 1.6

Mechanical Tensioner (SWT-01)

These are low cost wire tensioners designed for basic winding applications. The tension is adjusted by varying the spring pressure acting on a rotating friction pad mounted on the tension wheel. The tension wheel is made of high performance polymers for low inertia, corrosion resistance and long life.

Tension Range(grms)
10-500
Wire Size (mm)
0.03 to 0.3

Thick Wire Tensioner (TWT-03)

These tensioners are specifically designed for Thick wires. Compact dimensions & integrated wire guide makes this tensioner suitable for mounting directly on the machine traverse. A tension release mechanism and absence of back tension makes it easy to handle the wire during termination.

Tension Range(grms)
1200 - 9500
Wire Size (mm)
0.5 to 1.6

Electronic Tensioner

Electronic wire tensioners with electromagnetic brakes delivers high performance coupled with ease of use. An integral amplifier controls the braking torque in proportion to the command voltage. The tension value can be remotely set and varied either by the winding machine PLC or through a potentiometer even during winding cycle.


Toolings / Winding Jigs
Toolings/ Winding Jigs is one of the key performance optimizer for the winding machines. We design and manufacture toolings/ winding jigs, for diverse winding applications, in accordance with the optimal winding. The toolings are methodically designed, to deliver superior winding quality with exceptional ease, even at higher winding speeds.
3 Pole Stator Winding
Tooling for Rotor Coil Winding
Power Transformer Mandrel
End Flange
Wire De-reeler / Wire Unwinder
Wire / Strip de-reelers ensure smooth dispensing of wire, provides constant feed and minimal free-length variation during winding operations. We offer application specific de-reelers and straightening units for both round and rectangular conductors



Automatic Multi-Channel Online Wire Twisters
We offer Automatic Multi-channel Online Wire Twisters which convert single strand winding wire to multi strand twisted wire for giving mechanical strength (to the wire) at the termination points of the coil. The twister incorporates a programmable microprocessor based control unit. The number of strands, twist turns, length of twist etc., are adjustable to achieve optimum results for any application.
Four Channel Online Servo Twister
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   #14/A, Shantipura Road
         Electronics City Phase II
         Bangalore 560 100 India
  Ph: +91-80- 30282020/35/36
  E-mail: marketing@synthesisindia.com
  Website: www.synthesisindia.com
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